Best.Energy South East Europe (SEE), in collaboration with the renowned European aluminium profile manufacturer EMERUS, optimises factory costs.
Client Requirements
EMERUS expressed a need to reduce their total electricity costs and optimise consumption at the plant, whilst ensuring the uninterrupted operation of the aluminium production process.
Our analysis identified areas with potential for improvements in the operation of the ventilation system, compressors, and machinery with higher installed capacities, particularly during periods of increased consumption.
Our Solution
Our team conducted a detailed analysis of the existing systems and introduced a series of optimisation measures: adjusting the ventilation operating mode to actual requirements, regulating the compressor operation, and aligning machine operation with process requirements.
Additionally, by changing the operating schedule of high power machines, peak network load was reduced, and a proposal for the modernisation of compressor stations was made.
The Results
• Electricity consumption savings: 10%
• Return on investment: 24 months
• Optimised consumption and reduced peak network load
• Increased efficiency and stability of production processes
• Technological change in production processes
10% Savings
24 Months Return On Investment